Gloss Boss: PVDF Coating That Laughs in the Face of Rust!

At Pioneer Coats, we offer advanced PVDF Coating Services designed to deliver long-lasting, high-performance protection for your metal surfaces. PVDF (Polyvinylidene Fluoride) Coating is a premium fluoropolymer finish known for its exceptional resistance to UV rays, chemicals, corrosion, and weathering—making it ideal for both indoor and outdoor applications.

Whether you’re in the Architectural, Automotive, Industrial, or Furniture sectors, our PVDF Coatings ensure unmatched durability and a sleek, professional finish that stands the test of time. PVDF is also Environmentally Friendly, low maintenance, and retains its color and gloss even under the harshest conditions—making it a superior choice over conventional paints.

Gloss Boss: PVDF Coating That Laughs in the Face of Rust!

At Pioneer Coats, we offer advanced PVDF Coating Services designed to deliver long-lasting, high-performance protection for your metal surfaces. PVDF (Polyvinylidene Fluoride) Coating is a premium fluoropolymer finish known for its exceptional resistance to UV rays, chemicals, corrosion, and weathering—making it ideal for both indoor and outdoor applications.

Whether you’re in the Architectural, Automotive, Industrial, or Furniture sectors, our PVDF Coatings ensure unmatched durability and a sleek, professional finish that stands the test of time. PVDF is also Environmentally Friendly, low maintenance, and retains its color and gloss even under the harshest conditions—making it a superior choice over conventional paints.

Why PVDF Coating Matters

Why PVDF Coating Matters

Extreme Weather Warrior

PVDF Coating offers unbeatable resistance to UV rays, humidity, rain, and harsh environmental conditions—keeping metal surfaces vibrant and corrosion-free for decades.

Long-Lasting Aesthetic Appeal

With outstanding color retention and gloss durability, PVDF-coated surfaces maintain their aesthetic appeal far longer than traditional paints, even in the toughest outdoor settings.

Low Maintenance, High Performance

PVDF Coatings resist dirt, chemicals, and pollutants, making them incredibly easy to clean and reducing the need for frequent upkeep—saving time and money over the long term.

Our PVDF Coating Process

Discover how we transform metal with precision, durability, and vibrant finishes.
01.

Surface Preparation

The foundation of a durable PVDF Coating lies in proper surface preparation. We begin by thoroughly cleaning the metal surface using mechanical or chemical methods such as sandblasting, degreasing, or alkaline washing. This removes contaminants like oil, rust, and debris, ensuring strong adhesion of subsequent coating layers. A properly prepared surface enhances performance, prevents coating failure, and promotes long-lasting protection in all environmental conditions.

02.

Chemical Pre-Treatment

Once cleaned, the metal undergoes chemical pre-treatment using phosphate or chromate-based solutions. This process creates a conversion layer that enhances corrosion resistance and promotes adhesion between the metal substrate and the primer. It also improves the overall lifespan of the coating by strengthening the metal’s resistance to oxidation, moisture, and pollutants. This step is critical for structural integrity in both indoor and outdoor applications.

03.

Primer Application

We apply a specially formulated corrosion-resistant primer that serves as the foundation for the PVDF topcoat. The primer improves adhesion, offers an extra layer of corrosion protection, and boosts the durability of the entire coating system. Applied with precision, the primer ensures even coverage and prepares the surface for optimal bonding with the fluoropolymer topcoat. This step is essential for color retention and long-term performance.

01.

Surface Preparation

The foundation of a durable PVDF Coating lies in proper surface preparation. We begin by thoroughly cleaning the metal surface using mechanical or chemical methods such as sandblasting, degreasing, or alkaline washing. This removes contaminants like oil, rust, and debris, ensuring strong adhesion of subsequent coating layers. A properly prepared surface enhances performance, prevents coating failure, and promotes long-lasting protection in all environmental conditions.

02.

Chemical Pre-Treatment

Once cleaned, the metal undergoes chemical pre-treatment using phosphate or chromate-based solutions. This process creates a conversion layer that enhances corrosion resistance and promotes adhesion between the metal substrate and the primer. It also improves the overall lifespan of the coating by strengthening the metal’s resistance to oxidation, moisture, and pollutants. This step is critical for structural integrity in both indoor and outdoor applications.

03.

Primer Application

We apply a specially formulated corrosion-resistant primer that serves as the foundation for the PVDF topcoat. The primer improves adhesion, offers an extra layer of corrosion protection, and boosts the durability of the entire coating system. Applied with precision, the primer ensures even coverage and prepares the surface for optimal bonding with the fluoropolymer topcoat. This step is essential for color retention and long-term performance.

04.

PVDF Topcoat Application

The PVDF Coating, typically consisting of 70% fluoropolymer resin, is applied evenly using advanced spray technology. This layer provides exceptional resistance to UV radiation, color fading, chalking, and environmental pollutants. With a wide range of color and gloss options, this step gives the product a premium, aesthetically pleasing look that lasts for decades with minimal maintenance.

05.

Curing & Quality Inspection

Once Coated, the metal is cured at high temperatures to fuse and harden the coating layers. After curing, each piece undergoes a thorough quality inspection to check for uniformity, gloss level, thickness, and any surface defects. Our strict quality control standards ensure that every product meets industry benchmarks for appearance, durability, and long-term performance.

04.

PVDF Topcoat Application

The PVDF Coating, typically consisting of 70% fluoropolymer resin, is applied evenly using advanced spray technology. This layer provides exceptional resistance to UV radiation, color fading, chalking, and environmental pollutants. With a wide range of color and gloss options, this step gives the product a premium, aesthetically pleasing look that lasts for decades with minimal maintenance.

05.

Curing & Quality Inspection

Once Coated, the metal is cured at high temperatures to fuse and harden the coating layers. After curing, each piece undergoes a thorough quality inspection to check for uniformity, gloss level, thickness, and any surface defects. Our strict quality control standards ensure that every product meets industry benchmarks for appearance, durability, and long-term performance.

Plant Salient Features

Plant Salient Features

Surface Pre-treatment

9-stage: Degreasing, Etching, Desmutting, Chromating, DI Rinsing.

Drying & Cooling

Hot air oven dries pretreated parts and prevents watermarking.

Spray Coating Booths

Electrostatic/air-assisted spray guns; primer, color coat, optional clear coat.

Curing Oven

180–250°C; 15–30 mins depending on paint system.

Conveyor System

Overhead/floor-mounted with jigs/hooks for aluminum profiles.

Quality Control

DFT, gloss, color match, adhesion, salt spray, and weather tests.

Environmental & Safety

ETP, fume extraction, PPE, and fire safety compliance.

Automation

PLC/SCADA with cycle control, temp logging, and process traceability.

Standards Compliance

Meets AAMA 2605, Qualicoat Class 2, and ISO 2813.

Maximum Section Sizes

Max Section Length: 7.2 mtr.

Max Section Width: 0.3 mtr.

Maximum Section Sizes

Max Section Length:
7.2 mtr.

Max Section Width:
0.3 mtr.

Our Production Capacity

Tank 01

> Size: 25 ft × 5 ft × 6 ft
> Rectifier: 4000 Amp
> Prod. Cap.: 600 Sq. Mtr / Day

Tank 02

> Size: 25 ft × 5 ft × 6 ft
> Rectifier: 4000 Amp
> Prod. Cap.: 600 Sq. Mtr / Day

PVDF Production Capacity

Oven Size

L: 70 ft × W: 5 ft × H: 10 ft

Conveyor Oven Speed

o.8 meter / minute

Production Capacity

1200 Sq. Meter / Day

PVDF Production Capacity

Oven Size

L: 70 ft × W: 5 ft × H: 10 ft

Conveyor Speed

0.8 meter / minute

Production Capacity

1200 Sq. Meter / Day

Chart for AAMA2605-05 (PVDF) Standards

Description AAMA 2605 (PVDF)
Pre-treatment system Multi-stage cleaning system
Dry film hardness 2H – 4H
Outdoor exposure 10 Year South Florida
Salt spray resistance 1000 hrs. steel / 4000 hrs. Aluminium
Humidity resistance 1500 hrs. steel / 4000 hrs. Aluminium
Weathering, colour retention 10 years – fade = 5 delta E
Weathering, chalk resistance 10 Year chalk = 8
Weathering, erosion retention 10 Year = 10% loss
Cost High
Aesthetic appeal for solid Excellent
Aesthetic appeal for metalic Excellent
Finish available Satin
Colour available Any customized shade
Maintenance No or minimum
Guarantees 10–25 years

Rust never sleeps

And neither do we!

Tank 01

> Size: 25 ft × 5 ft × 6 ft
> Rectifier: 4000 Amp
> Prod. Cap.: 600 Sq. Mtr / Day

Tank 02

> Size: 25 ft × 2.5 ft × 6 ft
> Rectifier: 2000 Amp
> Prod. Cap.: 400 Sq. Mtr / Day