Wood Finish Coating on Aluminium – by Pioneer Coats
At Pioneer Coats, we seamlessly blend the enduring strength of aluminium with the timeless charm of wood through our innovative Wood Finish Coating technology. Engineered with precision, our coatings replicate the natural grain, color, and texture of real wood—delivering a rich, luxurious appearance that elevates both aesthetics and performance.
Our Wood Coating solutions are more than just visually appealing—they’re built to last. Resistant to UV rays, moisture, corrosion, and wear, our finishes maintain their beauty and integrity even in harsh environmental conditions. This makes them ideal for both interior and exterior applications, where both style and resilience are crucial.
Whether you’re designing windows, doors, railings, partitions, ceilings, claddings, or façade systems, our wood finish coatings offer a sophisticated alternative to natural wood—without the drawbacks of warping, rotting, or heavy maintenance.
Wood Finish Coating on Aluminium – by Pioneer Coats
At Pioneer Coats, we seamlessly blend the enduring strength of aluminium with the timeless charm of wood through our innovative Wood Finish Coating technology. Engineered with precision, our coatings replicate the natural grain, color, and texture of real wood—delivering a rich, luxurious appearance that elevates both aesthetics and performance.
Our Wood Coating solutions are more than just visually appealing—they’re built to last. Resistant to UV rays, moisture, corrosion, and wear, our finishes maintain their beauty and integrity even in harsh environmental conditions. This makes them ideal for both interior and exterior applications, where both style and resilience are crucial.
Whether you’re designing windows, doors, railings, partitions, ceilings, claddings, or façade systems, our wood finish coatings offer a sophisticated alternative to natural wood—without the drawbacks of warping, rotting, or heavy maintenance.
Why Wood Finish Matters
Our Wood Finish Coating Process
Pretreatment
The aluminium surface is thoroughly cleaned and treated to ensure strong adhesion and corrosion resistance.
Wood Coating Base Layer
A specially formulated powder is sprayed onto the surface to create a smooth and adhesive base coat — usually in a neutral or wood-compatible color.
Sublimation / Heat Transfer Process
Using sublimation technology, wood grain patterns are transferred onto the coated aluminium using high-temperature vacuum heat. This results in an incredibly realistic wood appearance with depth, texture, and intricate grain lines.
Salient Features
Plant Salient Features
Pre-Treatment
System Includes degreasing, deoxidizing, chromating for strong adhesion.
Powder Coating Booth
Wood-tone base coat application and curing at 180–200°C in a coating booth.
Sublimation Process
Heat-transfer film (wood grain) using vacuum/pressure application.
Sublimation Oven
160–200°C for 10–15 mins; ink turns to gas and penetrates base.
Film Types
Thermal transfer PET films (oak, teak, walnut, cherry, etc.).
Final Curing & Cooling
Post-sublimation curing and cooling chamber to stabilize parts.
Handling System
Automatic conveyors, customized jigs, and linear/U layouts.
Quality Control
Visual, adhesion (crosshatch), gloss, color, and UV/weather testing.
Environmental & Safety
ETP, dust/fume extraction, and non-chrome and VOC-free materials.
Plant Production Capacity
Oven Size
L: 27 ft × W: 7 ft × H: 7.5 ft
Batch Quantity
24 pieces per 30 minutes
Production Capacity
500 sq. mtr. / day
Plant Production Capacity
Oven Size
L: 27 ft × W: 7 ft × H: 7.5 ft
Batch Quantity
24 pieces per 30 minutes
Production Capacity
500 sq. mtr. / day
Performance Characteristics of Wood Coating Films
| Film Properties | Method | Observations |
|---|---|---|
| Impact Strength | ASTMD-2794-69 | 40 Kg-Cm @ 60μ |
| Pencil Hardness | ASTMD-3363 | H |
| Adhesion | ASTMD-3359 | GT-0 |
| Gloss at 60° Head | ASTMD-523 | Visually |
| External Appearance | VISUAL | Smooth & Texture |
| QUV Accelerated Weathering | ASTM-G-154 | 500 hours |
| Test (QUV A-340) | 500 hours | |
| Packing | Double Polythene Bags and outer side |
