Coat It Right: The Ultimate Shield for Your Metals!

At Pioneer Coats, we specialize in high-quality Powder Coating services that provide a durable, aesthetically pleasing finish for a wide range of metal products. Powder coating is an environmentally friendly, cost-effective alternative to traditional liquid paints, offering superior protection against scratches, wear, corrosion, and fading. Whether you’re in the Automotive, Industrial, Furniture, or Architectural industry, our powder coating solutions ensure that your products look great and last longer.

Coat It Right: The Ultimate Shield for Your Metals!

At Pioneer Coats, we specialize in high-quality Powder Coating services that provide a durable, aesthetically pleasing finish for a wide range of metal products. Powder coating is an environmentally friendly, cost-effective alternative to traditional liquid paints, offering superior protection against scratches, wear, corrosion, and fading. Whether you’re in the Automotive, Industrial, Furniture, or Architectural industry, our powder coating solutions ensure that your products look great and last longer.

Why Powder Coating Matters

Durability & Protection

Powder coating creates a tough, hard finish that is highly resistant to scratches, chips, and wear, providing long-lasting protection for your products in harsh environments.

Environmentally Friendly

Unlike traditional paints, powder coating contains no solvents, making it an eco-friendly choice that reduces harmful emissions while still delivering a high-quality finish.

Cost-Effective & Low Maintenance

Powder-coated surfaces require less maintenance due to their durability and resistance to corrosion, saving you money on repairs and replacements over time while maintaining a fresh appearance.

Durability & Protection

Powder coating creates a tough, hard finish that is highly resistant to scratches, chips, and wear, providing long-lasting protection for your products in harsh environments.

Environmentally Friendly

Unlike traditional paints, powder coating contains no solvents, making it an eco-friendly choice that reduces harmful emissions while still delivering a high-quality finish.

Cost-Effective & Low Maintenance

Powder-coated surfaces require less maintenance due to their durability and resistance to corrosion, saving you money on repairs and replacements over time while maintaining a fresh appearance.

Our Powder Coating Process

Discover how we transform metal with precision, durability, and vibrant finishes.
01.

Surface
Cleaning

The process begins with meticulous surface preparation, where we remove oils, dust, dirt, and other contaminants from the metal using a combination of chemical treatments and abrasive cleaning techniques. Proper surface preparation is critical, as it ensures optimal bonding of the powder to the metal, preventing defects like peeling or uneven coverage. The metal is then carefully inspected to guarantee that it is perfectly clean and ready for coating.

02.

Powder Application

In the next step, the prepared metal is sprayed with electrostatically charged powder using state-of-the-art spray equipment. The electrostatic charge causes the powder to adhere evenly to the surface of the metal. This application is done with precision to ensure a smooth, consistent coating. The powder used is available in a wide range of colors, textures, and finishes, allowing us to customize the coating based on the specific needs of the client and the intended use of the product.

03.

Curing Process

After the powder is applied, the item is placed in a curing oven, where it is heated to a specific temperature to allow the powder to melt, fuse, and form a hard, durable finish. The curing process typically lasts between 10 to 20 minutes, depending on the type of metal and powder used. The result is a strong, uniform coating that bonds permanently to the metal surface, creating a protective barrier that is highly resistant to wear, corrosion, and fading.

01.

Surface
Cleaning

The process begins with meticulous surface preparation, where we remove oils, dust, dirt, and other contaminants from the metal using a combination of chemical treatments and abrasive cleaning techniques. Proper surface preparation is critical, as it ensures optimal bonding of the powder to the metal, preventing defects like peeling or uneven coverage. The metal is then carefully inspected to guarantee that it is perfectly clean and ready for coating.

02.

Powder Application

In the next step, the prepared metal is sprayed with electrostatically charged powder using state-of-the-art spray equipment. The electrostatic charge causes the powder to adhere evenly to the surface of the metal. This application is done with precision to ensure a smooth, consistent coating. The powder used is available in a wide range of colors, textures, and finishes, allowing us to customize the coating based on the specific needs of the client and the intended use of the product.

03.

Curing Process

After the powder is applied, the item is placed in a curing oven, where it is heated to a specific temperature to allow the powder to melt, fuse, and form a hard, durable finish. The curing process typically lasts between 10 to 20 minutes, depending on the type of metal and powder used. The result is a strong, uniform coating that bonds permanently to the metal surface, creating a protective barrier that is highly resistant to wear, corrosion, and fading.

04.

Quality Inspection

After the curing process, the product is allowed to cool down to room temperature. Once cooled, it undergoes a thorough quality inspection. We examine the coating for uniformity, ensuring there are no defects such as runs, sags, pinholes, or inconsistent coverage. Adhesion tests are also performed to confirm that the powder has bonded correctly with the metal surface. Only those items that meet our rigorous quality standards move forward to the final stage.

05.

Final Touches & Packaging

Once the coating has passed inspection, any final touch-ups are made to ensure the product looks flawless. This includes minor adjustments, such as smoothing edges or removing any excess powder. After the finishing touches are completed, the coated products are carefully packaged to prevent damage during transport. Our powder-coated products are now ready for use, offering long-lasting protection and an attractive, high-quality finish that meets both aesthetic and functional needs.

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04.

Quality Inspection

After the curing process, the product is allowed to cool down to room temperature. Once cooled, it undergoes a thorough quality inspection. We examine the coating for uniformity, ensuring there are no defects such as runs, sags, pinholes, or inconsistent coverage. Adhesion tests are also performed to confirm that the powder has bonded correctly with the metal surface. Only those items that meet our rigorous quality standards move forward to the final stage.

05.

Final Touches & Packaging

Once the coating has passed inspection, any final touch-ups are made to ensure the product looks flawless. This includes minor adjustments, such as smoothing edges or removing any excess powder. After the finishing touches are completed, the coated products are carefully packaged to prevent damage during transport. Our powder-coated products are now ready for use, offering long-lasting protection and an attractive, high-quality finish that meets both aesthetic and functional needs.

Download Brochure

Plant Salient Features

Plant Salient Features

Pre-Treatment System

Dip-type 9-tank process: Degreasing, Rinse (1), Deoxidizing, Rinse (3), Chromating, Final Rinse (DM/RO).

Drying Oven

Operates at ~100–120°C with insulation and air circulation.

Powder Coating Booth

Manual/automatic (reciprocators, electrostatic guns), anti-static floor, ventilation, quick color change.

Curing Oven

180–250°C; 15–20 mins; batch or conveyor; PLC-controlled.

Conveyor System

Overhead (Power & Free), continuous or indexing, matched to load.

Powder Recovery

Cyclone separator + cartridge filter; up to 98% reuse.

Control System

PLC/SCADA for live monitoring of temp, conveyor speed.

Environmental & Safety

ETP for pretreatment waste, fume control, fire safety & PPE.

Energy Efficiency

Heat recovery systems, insulated units, and VFDs on motors.

Maximum Section Sizes

Max Section Length: 7.2 mtr.

Max Section Width: 0.3 mtr.

Powder Coating Oven Sizes

Batch Oven 1

> Size: 24 ft × 7 ft × 8 ft
> Batch Qty. : 20 pcs. / 45 min.
> Prod. Cap.:  600 sq. mtr. / day

Batch Oven 2

> Size: 24 ft × 7 ft × 8 ft
> Batch Qty.: 20 pcs.  / 45 min.
> Prod. Cap.: 600 sq. mtr. / day

Maximum Section Sizes

Max Section Length:
7.2 mtr.

Max Section Width:
0.3 mtr.

Powder Coating Oven Sizes

Batch Oven 01

> Size: 24 ft × 7 ft × 8 ft
> Batch Qty. : 20 pcs. / 45 min.
> Prod. Cap.: 600 sq. mtr. / day

Batch Oven 02

> Size: 24 ft × 7 ft × 8 ft
> Batch Qty.: 20 pcs. / 45 min.
> Prod. Cap.: 600 Sq. mtr. / day

Powder Coating Production Capacity

Conveyor Oven Size

L: 70 ft × W: 5 ft × H: 10 ft

Conveyor Speed

1 mtr. / min.

Production Capacity

1200 sq. mtr. / day

Batch Oven 01

> Size: 24 ft × 7 ft × 8 ft
> Batch Qty. : 20 pcs. / 45 min.
> Prod. Cap.: 600 sq. mtr. / day

Batch Oven 02

> Size: 24 ft × 7 ft × 8 ft
> Batch Qty.: 20 pcs. / 45 min.
> Prod. Cap.: 600 Sq. mtr. / day

Powder Coating Production Capacity

Oven Size

L: 70 ft × W: 5 ft × H: 10 ft

Conveyor Speed

1 mtr. / min.

Production Capacity

1200 sq. mtr. / day

Powder Coating Standards We Adhere

TEST METHOD TEST VALUE
ISO 2360 Film Thickness 2.5–3.5 mils (60–80 µm)
ASTM D523 Gloss – 60° 80–95+
ASTM D3359 Method B Cross Cut Tape test (1 mm Cutting Distance) 5B
ASTM D522 Mandrel Bending Test (Cracking Of Coating) ≤ 1/8 inch (≤ 3 mm)
ASTM D2794 Ball Impact Test (Cracking Of Coating) 80 in/lb
ASTM D3363 Pencil Hardness 2H minimum
ASTM D2247 Determination Of Resistance To Humidity (1,000 hours) Max Undercutting 1/8 inch (3 mm), No Blistering
ASTM B117 Salt Spray Resistance (1,000 hours) Max Undercutting 1/8 inch (3 mm), No Blistering

Explore the Future of Finishing

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Blaze Blue

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Dark Violet

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Flame Red

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Lemon Yellow

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Light Purple

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Neon Green

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Pink

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Red

Let’s Give Your Surfaces the Glow-Up They Deserve!

Ready to coat it like a pro? We’re just one click away.
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