Not Just a Pretty Coating – It's Pioneer-Grade Anodizing!
At Pioneer Coats, we offer precision anodizing services designed to enhance the performance, protection, and appearance of your metal components. Our state-of-the-art facility and skilled technicians ensure a high-quality, uniform finish that meets industry standards. From decorative finishes to hard anodizing for industrial use, we serve a wide range of sectors including automotive, aerospace, electronics, and construction. Whether you’re looking to improve corrosion resistance, increase surface hardness, or add color and appeal, Pioneer Coats delivers reliable and customized anodizing solutions you can trust.
Not Just a Pretty Coating – It's Pioneer-Grade Anodizing!
At Pioneer Coats, we offer precision anodizing services designed to enhance the performance, protection, and appearance of your metal components. Our state-of-the-art facility and skilled technicians ensure a high-quality, uniform finish that meets industry standards. From decorative finishes to hard anodizing for industrial use, we serve a wide range of sectors, including automotive, aerospace, electronics, and construction. Whether you’re looking to improve corrosion resistance, increase surface hardness, or add color and appeal, Pioneer Coats delivers reliable and customized anodizing solutions you can trust.
Why Anodizing Matters
Enhanced Durability & Corrosion Resistance
Anodizing creates a protective oxide layer that greatly improves a metal’s resistance to corrosion, making it perfect for use in challenging environments where durability is critical.
Improved Aesthetic Appeal
The Anodizing process not only enhances the metal’s protection but also offers the ability to add vibrant, long-lasting colors, elevating the visual appeal of products in various industries.
Increased Surface Hardness:
Anodizing strengthens the surface of metals, making it harder and more resistant to scratches and wear, which is essential for parts subjected to frequent handling or harsh conditions.
Enhanced Durability & Corrosion Resistance
Anodizing creates a protective oxide layer that greatly improves a metal’s resistance to corrosion, making it perfect for use in challenging environments where durability is critical.
Improved Aesthetic Appeal
The Anodizing process not only enhances the metal’s protection but also offers the ability to add vibrant, long-lasting colors, elevating the visual appeal of products in various industries.
Increased Surface Hardness:
Anodizing strengthens the surface of metals, making it harder and more resistant to scratches and wear, which is essential for parts subjected to frequent handling or harsh conditions.
Our Anodizing Process
Plant Salient Features
Plant Salient Features
Tank System
Multiple tanks: Degreasing, Etching, Desmutting, Anodizing, Coloring, Sealing, and Rinsing. PP acid-resistant material.
Rectifier/Power Supply
DC power supply (12V–24V), ripple-free, timer, programmable.
Busbars & Cathodes
Conductive aluminum busbars, stainless steel cathodes.
Cooling System
Uses chillers and plate heat exchangers; temperature maintained at 15–25°C.
Agitation System
Eductors ensure uniform chemical action and heat distribution.
Fume Extraction
Acid fume scrubbers for safety and compliance.
Sealing Unit
Hot water or nickel acetate sealing tanks.
Automation
Optional overhead cranes for material handling.
Energy Efficiency
Heat recovery, insulated tanks, and VFDs on pumps/fans.
Maximum Section Sizes
Max Section Length: 7.2 mtr.
Max Section Width: 0.3 mtr.
Anodizing Production Capacity
Tank 01
> Size: 25 ft × 5 ft × 6 ft
> Rectifier: 4000 Amp
> Prod. Cap.: 600 sq. mtr. / day
Tank 02
> Size: 25 ft × 2.5 ft × 6 ft
> Rectifier: 2000 Amp
> Prod. Cap.: 400 sq. mtr. / day
Maximum Section Sizes
Max Section Length:
7.2 mtr.
Max Section Width:
0.3 mtr.
Anodizing Production Capacity
Tank 01
Tank 02
Anodizing Standards We Adhere
| South Florida Weathering | CLASS I | CLASS II |
|---|---|---|
| End Use | Exterior | Interior or exterior with regular maintenance |
| Film Thickness | 0.7 mils | 0.4 mils |
| Salt Spray Resistance | 3000 hours | 1000 hours |
| Color Retention | 10 yrs – fade = 5 Delta E | 10 yrs – fade = 5 Delta E |
| Gloss Uniformity | 15 unit Variation | 15 unit Variation |
| Hardness | Excellent | Very Good |
| Gloss Options | 4–30 | 4–30 |
| Effect of Poor Quality Substrate | Significant | Significant |
| Warranty | 5 to 10 years | N/A |
